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Mfg EHS · CI · Plant

Operator mastery.
Standard work that survives every kaizen.

Daily 60-second drills built from your standard work and post-incident changes. Per-cell mastery view for LPA prep and OEM customer audits. Open a link on any phone. No app, no MDM.

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For OEM-customer audits + IATF surveillance

Per-cell, per-standard-work mastery records aligned with the competence requirements in IATF 16949 Clause 7.2: percent correct over time, by cell, by standard. The performance evidence your LPA preparation and OEM customer audits can review alongside the completion list. English drills today; Spanish-language drills are on the roadmap. Any phone browser, no app to install.

§ 01 The math of forgetting
Fig. A · Decay
90%
of training forgotten within 30 days of delivery.
Ref. Ebbinghaus, 1885
Fig. B · Gain
2×
retention vs one-and-done with spaced practice.
Ref. Cepeda et al., Psychological Bulletin, 2006
Fig. C · Ramp
8mo
average time from hire to full productivity.
Ref. Gallup Workplace
Fig. D · Method
140yr
of memory research compounded into every drill.
Ref. Spaced practice, tested
§ 03 Where standard work either propagates or drifts

Three moments your line either holds or slides.

The kaizen team rewrites the standard work in March. The fixture changes in July. The third lockout point is missed in August. These are the moments HeyLoopy is built for.

01 · Standard-work change
The revision that propagates
When the kaizen team revises a standard, you update the module in minutes and the drill set updates the next morning for every team lead and operator on the affected cell.
02 · Layered process audit
Data for the LPA
Per-cell, per-standard training records — percent correct over time, by team and by topic. The performance data your LPA preparation can review alongside the completion list.
03 · Launch line
A new run, a clean drill set
When you launch a new line or a new cell, the new SOPs become the daily drill. New hires arrive on-cycle, not a quarter behind.
§ 04 · What your audit prep sees

Mastery, by person and by skill.

A live capture of the team skill heatmap: every operator down the side, every skill in your standard work across the top, each cell colored by how well it has actually stuck. Green is solid; red is where the audit prep looks first.

Desktop · Admin view The team skill heatmap. Green is solid, red needs a drill.
heyloopy.com/admin/team-skills
HeyLoopy team skill heatmap: learners by skills, each cell colored by mastery level.
§ 05 · What the front line sees

Sixty seconds. Any phone browser.

The drill an operator runs before the run: a short multiple-choice tied to a passage in your standard work. Open a link, answer, read the explainer.

No app to install, no MDM enrollment, no IT review.

A live manufacturing drill loop: three questions in a row, the way the front line runs it.
§ 06 · The walkthrough

See it end to end.

A short walk through HeyLoopy for a manufacturing team: a standard becomes a drill, and mastery becomes visible.
Built for
EHS Manager, Director of EHS, Continuous Improvement Manager, Director of Operational Excellence, Plant Manager.

OSHA compliance, lean and CI programs, kaizen-event propagation, plant-floor incidents, audit prep against IATF 16949, ISO 45001, and equivalent standards. Automotive, electrical and electronic, machinery, plastics, food production, chemicals.

Language and access today: English drills today; Spanish-language drills are on the roadmap. Delivered in any phone browser. No app to install, no MDM enrollment, no IT review.

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The kaizen that survives August.

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Training that survives month six.

Daily 60-second drills, built from the documents you already have. Free for teams up to three.

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